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Syllabus for: AGSY 483 Agricultural Processing Systems

Fall 2004

Instructor:       Dr. Tony V. Harrison
Office:              AG 158C - College of Agriculture Building
Telephone:        536-7733

Office Hours:    There is an open door policy for questions that can be handled quickly.  Otherwise, scheduled appointments are required.

Course Information:
Lecture Time:   3:30 – 4:45 (Tuesday and Thursday)
Location:          Ag 144 or Ag 214.

Textbooks Required:
Refrigeration & Controlled Atmosphere Storage for Horticultural Crops, NRAES-22 (1989).
Grain Drying, Handling and Storage Handbook, MPS (1988).
Handouts from instructor.

Miscellaneous Recommended Items:
1 ea. Engineering Pad
Calculator

GNAG/PSGA 483 – Agricultural Processing Systems.  This course provides students with an understanding of the design principles, equipment, procedures and processes utilized in handling, processing and storing of agricultural products.

Upon successful completion of this course, the student will develop an understanding how processing areas are combined to form an integrated agricultural system.

Grading System:
Exams (3):                                60%
Homework:                              25%
Final Project/Presentation:         15%
                                                -----
                                               100%

90 – 100          A
80 – 89            B
70 – 79            C
60 – 69            D
  0 – 59            F

Exam 3 will be a take home exam.  The final project will be worth 15% of grade, and has both a written and presentation components.  Homework shall be individual effort unless specified by the instructor. Your grade in this course depends on your performance on the problems that parallel the lecture, labs and discussion topics.  Assignments are due on dates specified.

Lecture/discussion and Laboratory periods:
You are expected to attend the lecture/discussion periods and to arrive on time.

Hands - On and Computer Labs:
Laboratory work will be dependent upon the subject matter.  It is the desire of the professor to utilize computer resources to accomplish class objectives when available.  This depends upon the arrival of software packages in a timely manner.  Every effort will be made to reserve the computer lab for several of the normal class periods during the semester.  However, some assignments will be given as homework. If you have access to similar facilities at home or in your department, the software may be available for installation.  This depends on licensing restrictions.

Recording of Grades:
A spreadsheet will be posted outside my office (158C) listing the last four digits of the SSN of each student and grades for tests, labs and projects.  The student should schedule a time with the instructor if there are any disagreements or questions with a specific grade.

Late Policy:
Assignments are due at the beginning of class on the date due.  Late assignments will be docked a 10% penalty for each day until they are turned in.  In extenuating circumstances, exceptions will be considered if discussed with the instructor prior to the due date.

Academic Honesty Policy:
The academic honesty policy will follow the Student Conduct Code, section II, article A.

ADA Accommodation Statement:
In keeping with the goal of the implementation of the Americans with Disabilities Act (ADA), all students for whom the act applies should notify the instructor no later than the second session of the course so that arrangements can be made for accommodations to meet your educational needs and maximize learning.

Weekly Lecture and Discussion Topics (Tentative)

Date

 

Topic

Assignment

August

19

Introduction to course.  Outline and Description.  Team Project: Agricultural Processing System Design

Process Flow Diagram

 

21

Introduction to agricultural processing systems.

NRAES 1

 

26

Principles of fruit and produce storage.  Fruit storage structure design & construction. 

NRAES 2-5

 

28

Insulation and R-values. Class worksheet handout.

Homework #1 Determining Refrigeration Storage Insulation Material Requirements.

NRAES 6-10

September

2

Refrigeration Concepts.  Homework #1 due. Homework #2: Basic Refrigeration.

NRAES 10-14

 

4

Refrigeration Load Calculations (Manual).

NRAES 10-14

 

9

Load Calculation Software Exercise. Homework #2 due. Design Lab (214) Homework #3:  Load Calculation Software Exercise.

NRAES 10-14

 

11

Management Decision Handout.  Homework #3 due. Design Lab (Ag 214) reserved from 3:30 to 4:45 pm.

Handout / Documentation

 

16

Exam 1 Review and question period.

 

 

18

Homework #4: Pricing Analysis (Outside class work)

 

 

23

Fruit Production Tour (3:00-5:30)

Rendleman_Orchard

 

25

Exam 1.

 

 

30

Homework #4 due. Feed Mill Tour/Familiarization.  Meet at Feed Mill.

University Feed Mill

October

2

Review Exam. Grain handling planning and design. Homework #5: Grain spouting and Accessories

MWPS Sec. 2 Handout

 

7

Conveyance

Handout

 

9

Grain Accessory & Conveyance Identification Lab. Meet at Feed Mill

University Feed Mill

 

14

Conveyors, elevators

Handout

 

16

Flow diagrams, Symbols, and System ID

Handout

 

21

System ID: In-class Facility Analysis. In-Class Homework #6.

Handout

 

23

Costing Structure of In-Class Facility Analysis

Handout

 

28

Campus Feed Mill System Analysis Lab. Meet at feed mill. Homework #7.

University Feed Mill

 

30

EXAM 2

 

November

4

Review Exam. Cost Centers.

Handouts

 

6

Cost Center Identification, flow, Receiving Cost Center

Handouts

 

11

Hammer/Roller Mills, Pelleting Cost Centers, Pelleting Homework

Handouts

 

13

Pelleting, Extrusion, and Block Cost Centers

Handouts

 

18

Homework due.  Take home exam #3. Break out to project groups.

Handouts

 

20

Project Groups work on design project. Attendance not mandatory.

 

 

25

Thanksgiving

 

 

27

Thanksgiving

Handouts

December

2

EXAM 3 Due.  Written portion of design project due. Student Reports Begin.

Handouts

 

4

Finish Student Reports – Comments - Class Evaluation

 

Finals Week December 8 – 12.

NO FINAL

Commencement: Saturday, December 13, 2003


 

Agricultural Processing System Design Project

 

Title Page (Be Specific)
      Title (Example: K & S Farms Feed Mill)
      Author Names:
      Class
      Date

Design Criteria
Decide whether system is a grain facility, feed mill, etc.
Define acreage, crop type(s), harvesting criteria, etc. if a grain facility
Define ingredients, production feeds, etc. if a feed mill
Describe the overall system process

 

System Expansion Provisions
Provide additions desired in 3 years.
Provide additions desired in 10 years.

Process Flow Diagram
Front AND top view of system
Flow diagram using correct process flow symbols representing entire system
Place a number or the equipment name beside each process flow symbol
If numbered, add a separate page and put the name by each number
Identify each Cost Center on the process flow diagram

Equipment
Equipment list MUST match process flow diagram
List what accessory components you expect to use (e.g., angle rings, round spouting, etc.)
Use any photos and descriptions required to identify the equipment.

Process Flow Description
Describe the process flow through the system using the equipment and accessories you have identified.

Presentation
Fifteen-minute presentation of Design Project using power point, overhead, or handouts of process flow diagram to class.

NOTES:
A drawing will determine presentation order.
The written portion of report for ALL groups is due December 2, 2003.
No sharing of pictures, drawings, etc. between groups

 

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